Puttying The Outer Legs

With the wood glue dry, I puttied the gaps around the ankle pieces and the edges of the outer legs. I went a little overboard, but I figured I could sand everything down at once.

Outer Ankle Detail

I used a RotoZip with a Dremel bit to route out the outer ankle channel detail. I set the depth and routed out the majority of the channel. I then came back and used a razor blade to clean out the corner to make 90 degree angles. I then used a chop saw to cut down the outer ankle pieces to 4.1" and glued the ankle pieces to the legs.